iMachining + HSM cutting Aluminum - 33% saving in cycle time, double tool life, reduce programming time

..reducing machining time from 15 min to 10 min per part.. and from 2 end mills to 1 end mill..

From: Goran Dudukovic [mailto:goran.dudukovic@solfins.com]

Sent: Wednesday, November 13, 2013 10:23 AM

To: Emil Somekh

Subject: iMachining + HSM cutting Aluminum - 33% saving in cycle time, double tool life, reduce programming time

 

Dear Emil,

I would like to share with you and other resellers the iMachining + HSM success that we have realized in our current client - Mars group, Serbia.

In the recent past we took one part from this customer, that already use our software, and made serveral improvements with combination of iMachining and HSM operations:

1.       Reduction of Rough and Finish operations from 104 to only 12 operations – Saving = 9 times

 2.     Reducing machining time from 15 min to 10 min per part – Saving = 33%

 3.       Reduce number of  Tools used from two End Mills to one End Mill

 4.       Reducing programming time – iMachining + HSM

5.       Same quality from every CAM engineer for future use through the iMachining tehnology Wizard

 

Company: Mars group

CNC machine: Mazak FH4800 - Mazatrol 640M

Material: Aluminium 6082-T6 (UTS 310 Mpa)

iMachining level: Turbo 6

 

Annual number of parts: 1000 pieces

Total saving of cycle time: 1000 x 5 min / 60 = 83 hours

 

Customer was completely amazed – he got an offer for the iMachining module.

 

Best regards,

Goran – Solfins, Belgrade

Goran Duduković, dipl. ing. maš. | Aplikativni inženjer|

Solfins d.o.o. | Lazarevačka 1 | Beograd 11040 | Srbija|  Tel: 011 3692 495, 011 2651 990 | Fax: 011 3692 495|

Mob: 063 39 35 37 | E-mail: goran.dudukovic@remove-this.solfins.com

Web: www.solfins.com